- Avoid contamination during mainte-
nance and equipment setup by requir-
ing maintenance workers to carry a
sanitizer and to use it where they have
worked.
The following sanitation checks should be
conducted:
- Compliance with good manufacturing
practices (GMPs) should be confirmed. - Effectiveness of equipment cleaning
and sanitizing should be inspected. - Hand washing and sanitizing facilities
and the appropriate solution strength
should be checked. - The correct usage and storage of pesti-
cides should be verified. - The proper processing and storage tem-
perature should be verified to ensure
reduced microbial growth.
High Hydrostatic Pressure Treatment
High hydrostatic pressure (HHP) process-
ing is a viable treatment technique for use in
reducing pathogenic microorganisms associ-
ated with food and in extending shelf life.
HHP has been applied to a variety of foods,
including seafoods, fruit juices, sauces, and
meats. Dong et al. (2003) found that HHP
was effective in killing microorganisms in
raw fish fillets, but its significant effect on the
color and overall appearance of the product
limits its application to the processing of fish
for raw fish markets.
Flick (2003) indicated that HHP offers
seafood processors advantages such as
reduced process time; retention of freshness,
flavor, texture, appearance, and color; and
reduced functionality alterations compared
to traditional thermal processing. HHP of
250 to 300 MPa for 120 seconds curtails
many of the disease risks (such as from Vib-
rio parahaemolyticus,V. cholera, and V. vul-
nificus) associated with the consumption of
raw oysters (Cook, 2003).
Ozone Generation
Although sanitizing principles as discussed
in Chapters 10 and 17 apply here, ozone has
utility in aquaculture to disinfect water and
assist in filtration and for cooling tower water.
Production units are available that concen-
trate oxygen from the air using pressure swing
absorption (PSA), use air directly, or feed
pure oxygen from another source (Clark,
2004). The most common is PSA, because the
feed gas must be dried away (to prevent for-
mation of undesirable by-products from
ozone formation) and the drying process is
similar to the concentration process.
Seafood Plant Sanitation 333
Table 18–1Recommended Sanitizing Concentrations for Various Applications
Quaternary Ammonium
Application Available Chlorine (ppm) Available lodine (ppm) Compounds (ppm)
Wash water 2–10 Not recommended Not recommended
Hand dip Not recommended 8–12 150
Clean, smooth surfaces 50–100 10–35 Not recommended
(rest rooms and
glassware)
Equipment and utensils 300 12–20 200
Rough surfaces (worn
tables, concrete floors, 1,000–5,000 125–200 500–800
and walls)