Handbook of Meat Processing

(Greg DeLong) #1
Canned Products and Pâté 345

then a combination of convection and con-
duction, as explained before. Chili con carne
or “ chili ” is a spicy stew - like dish. The essen-
tial ingredients are, in addition to meat, chili
peppers, garlic, and cumin. It often includes
tomatoes, onions, beans, and other ingredi-
ents, as well.
Other products, such as luncheon meat
and p â t é , change their heating mechanisms
during processing, as they turn from semi-
fl uid to solid. P â t é is a product in which an
emulsion system turns into a gel.

Paste Products: Liver P â t é and

P â t é de Foie Gras

Meat paste products, such as p â t é , are similar
to emulsions. A true emulsion is defi ned as
two immiscible liquids, one of them being
droplets or fat globules (the disperse or inter-
nal phase) dispersed into another (the con-
tinuous phase); the droplet or fat globule
diameter in a true emulsion is between 0.1
and 100 μ m (McClemens 1999 ). Meat emul-
sions, however, also contain in the disperse
phase muscle fi bers, small connective tissue
fractions and carbohydrates, and the fat
droplet diameter of the disperse phase is
larger than 100 μ m; therefore, meat emul-
sions are not considered true emulsions, but a
“ paste ” or “ batter. ” When heated, the proteins
in the continuous phase gel, due to unfolding
and interlinking. This phenomenon stabilizes
the product. However, the high fat content
provides a smooth texture and spreadability.
On the other hand, foie gras, a French
term for “ fat liver, ” is a traditional product
fabricated only from the hypertrophied liver
of goose or duck; this hypertrophy is obtained
by supplying special diets to the animals. The
practice of force - feeding geese to enlarge
their livers dates back to at least 400 B.C.
Egyptian hieroglyphics depict slaves force -
feeding geese to enlarge their livers and
obtain a primitive foie gras. To obtain foie -
gras livers, animals are immobilized on farms
and fed with diets high in calories; the liver

large - format cans or lid blowing in glass jars.
In general, there are four systems, all using
steam as the heating medium: Sterilmatic ™ ,
Orbitort ™ , Hydrostatic ™ , and Hydrolock ™.
Sterilmatic ™ are Orbitort ™ are similar; the
cans are fed into the system through a pres-
sure seal, moving through the retort in a helix
conveyor that takes the cans through the
heating - cooling zones. Heat transfer is
increased by rolling the cans on rails.
After completing the thermal processing,
cans are cooled by cold - water spray or
immersion. This allows easier handling and
reduces the pressure inside the can. However,
water used for cooling must be sanitary, since
seam failures or microscopic holes (pinholes)
in the can allow water to enter into the food;
microorganisms present in the water can
grow and proliferate inside, causing sanitary
failures as well as other alterations such as
blowing. If cooling after heating is insuffi -
cient, thermophiles can grow. As a general
rule, canned meat products are cooled down
to 35 ° C. At this temperature, the can ’ s outer
surface cools rapidly (Guerrero Legarreta
2001 ).
Cans must be stored in small blocks
in well - ventilated areas to allow them to
reach room temperature at a fast rate.
Recontamination after heat treatment is a
very common problem, causing can blowing;
it indicates seam failure. The main microor-
ganisms responsible for this alteration are
cocci and bacilli (Ray 1996 ).


Canned Meat Products

Canned meat products include meat stews,
luncheon meat, sausages, sauces with meat
pieces, and paste products. These products
can be fully cooked before canning, as in the
case of sausages, or can be homogenous
products cooked inside the can, as in the case
of luncheon meat. Products such as “ chili con
carne ” ( “ peppers with meat ” ), sausages, and
sauces with meat pieces have solid and fl uid
ingredients in the can. The heat process is

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