Toyota Way Fieldbook : A Practical Guide for Implementing Toyota's 4Ps

174 THETOYOTAWAYFIELDBOOK

Philosophy

Waste Elimination

(Waste of Correction)

Performance Measure

First-time quality,

production output, line

stop time, audit results

Principle

Get quality right the first

time

Strategy

Stop to fix problems.

Never knowingly pass

defects to next process

Reason

Increase urgency to

identify and correct

problems, challenge

people to think

Effect

Motivation to identify

and solve problems.

Long-term strengthening

Control Method

Visual Controls,

Standardized Work,

Inspection and Quality

Audits

Result

System waste and

cost is reduced,

cooperative

environment for

improvement

Lean Tools

Andon, Jidoka, Poke

Yoke, Standardized

Work, Problem Solving,

Job Instruction Training

Method

Fixed position stop and

support structure

Figure 8-2. Toyota method of stopping to fix problems