Toyota Way Fieldbook : A Practical Guide for Implementing Toyota's 4Ps

(singke) #1

  1. DEFINE THE PROBLEM SITUATION


Problem Summary Statement


  • Units per hour is consistently below goal.• Condition is worsening.• Overtime costs are increasing.• Number of late shipments are increasing.


Monthly Units per Hour

Fabrication Line

403020100

Jan Feb Mar Apr May Jun

Jul Aug Sep Oct Nov Dec

Units per Hour

Goal = 36

Overtime $ per Month

806040200
100

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Jan

Feb

Mar

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

$ 000‘s

Monthly Late Shipments

806040200
Quantity

Figure 14-11.

Complete problem statement
Free download pdf