Toyota Way Fieldbook : A Practical Guide for Implementing Toyota's 4Ps

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Chapter 16. Consider Alternative Solutions 363

Reflection Activities



  1. Present at least two potential solutions for each root cause
    you identified in the previous chapter. Review your propos-
    als with others, and double the possible solutions (to at least
    four) for each root cause. This may challenge your thinking,
    but don’t give up until the list is doubled.

  2. Using a matrix to evaluate each solution, rank them based on
    the following criteria:
    a. Is the proposed solution within your control to implement?
    b. Is it simple (preferably a method change)?
    c. Is it possible to implement the proposed solution quickly?
    d. Which of the proposed solutions can be implemented for
    the least cost?

  3. Without actual implementation, develop a method to test
    each viable solution that met the above criteria.
    a. Do any of the proposals need to be modified to more
    effectively correct the root cause?
    b. What method will be used to verify the effectiveness of
    each proposal?
    c. Quantify the potential benefit versus the cost for each
    solution.

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