Australian Wood Review - June 2018

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98 Australian Wood Review


PROJECT

After gluing up I used the domino tool to make small
mortises for the table buttons that would secure the top
to the frame (photo 6).

Extras
Even though the jarrah top would be strong and heavy
I wanted to have a centre rail underneath it. This allows
for a table button below it to make the table very rigid.
The centre rail is butt-glued in place and secured with 45°
angle blocks that are glued and screwed in (photo 6).

Angle blocks are also fitted at all leg corners to triangulate
the corner joints. Possibly overkill, but at least I know the
table frame will never break.

Lower assembly
The long lower rails are cut to length next, also at 5°. They
stiffen the legs and add weight to the design. Deciding
where to position the lower rails was a matter of playing
around to see what looked best. The small ‘shelf’ between
the lower rails adds another detail (photo 7).

To determine the size of the shelf I would usually also play
around until happy with the final length and width. In this
case though for fun I used the Golden Mean, a traditional
proportion of 1.62 to establish the size. I wanted it to be
75mm wide so multiplying by 1.62 gave me a length of
121mm (photo 8). The top inlay is the same size as the
lower shelf (photo 9).

The lower rail lengths were thus established and sawn
at 5°. The rails and shelf were first glued together and
then this lower assembly butt-glued to the lower short
rails. After the glue had dried I inserted a long dowel
through the short rails into the long rails to secure
everything. The dowel wasn’t made of jarrah and so
was stained to match.

The top
The top boards were selected and arranged for the best grain
pattern. I work out my final dimensions so that on glue-up
the panel is the final desired width but oversize in length.

The amount of overhang of the top over the frame is
critical. I spent time experimenting to find what, in my eye,
seemed the most pleasing overhang. Here that ended up
being 100mm. With this length established, the top could
now be sawn to final length.

Finishing
The top is fine sanded on both sides and the edges
rounded over to match the edges on the legs. The top is
fixed to the frame with table buttons. There was more
work to do on the top but I didn’t want to risk any cupping
or twisting so it was secured to the frame as soon as
possible. When the wood settles into its final resting place
I want it all flat and straight.

The top inlay can be fitted now. I traced its outline on the
top with a knife and routed and chiseled the waste out.
When happy with the fit the inlay was glued in place, then
planed and sanded flush.

A final sand and detail is now needed before the polish of
choice can be applied. In this case five coats of Whittles
hardwax oil were used, followed by buffing with a soft wax.

Photos: Raf Nathan
Illustration: Graham Sands

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Raf Nathan is a woodworker who lives near Brisbane
and designs and makes furniture and tools.
Email [email protected]


  1. Gluing in the lower
    rails and ‘shelf’.

  2. Close-up showing
    the figure in the
    small shelf.

  3. The top inlay
    was made from
    fiddleback jarrah.


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