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(Marcin) #1

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Frustrated by a shortfall of spring cleats


on his Jeanneau Sun Odyssey 32, Bob


Goode decided to remedy the situation


I


have long bemoaned the lack
of spring cleats on our Sun
Odyssey 32, especially
when rafted deep in places like
Guernsey where you quickly
run out of places to hang a line.
However, as access to the
underside of the deck is excellent
on the SO 32, the solution is
within the abilities of even the
most ham-fisted DIYer. In fact, the
greatest impediment proved to be
finding cleats to match the original
Jeanneau ones at a reasonable
price. Accastillage Diffusion in
Cherbourg offered the solution at
r42 each (about £30 at the time).
The location was selected with
two points in mind: firstly, the most
useful position on deck, and
secondly, keeping the backing
pads unobtrusive below decks.
The chosen spot fell within the
heads on the port side, where a
fabric headlining would cover a
large part of the backing pad,
and just forward of the galley


Retro-fitting spring cleats


Drilling the 1.5mm pilot hole after
locating the ideal position using
the genoa track fixings, which
are visible below decks. The old
dodge of using masking tape to
stop the drill slipping will not
work as the deck is non-slip
at this location


The cleat is dry-bolted into place, using the first hole to
line up the second hole for drilling

The finished cleat. Note how it is positioned and the point of
maximum beam, avoiding snags on the genoa sheet

The first bolt coming through the solid
fibreglass between the hull-deck joint
(on the left of the photo) and the cored
section of the deck, just to the left of the
wooden lining

bulkhead on the starboard side,
where they would be under a
headlining panel behind the
chart plotter and radar displays.
The deck moulding is cored for
the most part and reinforced in
high-stress areas such as the
mounting points for deck
hardware. However, the outer
edges are solid laminate and sit
bonded on the hull moulding,
through which they are bolted
at the toerail.

Genoa track bolts
There is a narrow zone of
single-thickness laminate between
the double thickness of the
hull-deck joint and the cored
part of the deck, which is further
inboard. My plan was to run the
bolts through in this zone to avoid
any possibility of disturbing the
coring and risk of water ingress.
As the genoa track bolts were
visible from both above and below
deck, I used these as a datum for

measuring where to drill the holes.
A 1.5mm pilot hole was first drilled
in the measured position and a
needle inserted so that alignment
could be checked and any
necessary adjustment made
before taking the plunge with
an 8mm drill. Any small
misalignment would fall beneath
the cleat base and so be both
sealed and invisible.
Once the first 8mm hole was
opened the cleat was dry-bolted
into place and used to align the

second hole for drilling. The
backing plate was made from
5mm-thick stainless steel, polished
on one side as part of this would
be visible in the heads. C & B
Marine made these for me for a
quite reasonable fee. After this, it
was simply a matter of applying
a generous layer of sealant and
lightly tightening the nuts. The
sealant was left to cure overnight
before a final tighten with a
spanner and, bingo – job done.
Now to find a raft to join!

HERE’S HOW I DID IT...

Free download pdf