40 | AutoPartsAsia | AUGUST 2017
in fuel economy. It depends on the
engine configuration and the layout of
the engine in the vehicle.”
“We also give air flow solutions,
using a standard fan drive for
different applications. The fan is a
critical component and we have also
developed an array of fans for diverse
solutions to cater to different market
segments. We will be developing this
more as we move forward. The three
segments are broadly light trucks
and pickups, medium and heavy duty
CVs and the off-highway segment
that consists of agriculture and
construction equipment,” they said.
For the engines to be at optimum
operating temperature, there
should be quick response without
fluctuations from any cooling device,
be it air or water. “That is why there is
need for a system that not only gives
more modulations but can also react
very quickly to temperature change.
This is what you will get with vistronic;
all the inputs from the ECU will be
fed into the control system of the fan
drive,” Wagner said.
“There are two broad classifications
of our products. Heavy duty trucks for
which most of the key components
are localised here and medium
duty trucks for which we have the
actuator manufacturing in-house.
Some engineering components are
imported, about 30 percent. The
production has commenced from
last April. The line that we have for
both actuators and vistronics is
about half a million pieces a year.
The plant here is not only for India
but also for exports - to SE Asia and
Korea. We have been exporting to
Thailand for the last three years, a
bimetal product. We will commence
exports from the Chennai plant from
2018, by which time we would get all
the engineering work done,” Murali
added.
Marketing In India
However, in India marketing is more
reaction-based than being proactive.
“We started off with one OEM two
years ago; in fact the marketing of
vistronics in India began around 2012
when there was some advanced
technology available with additional
fuel efficiency. One or two customers
bought the prototype and tested
it; serious activity started in 2013
where we tested it with one key
customer before bringing vistronics
manufacturing into India. With BS-
IV introduction, other customers
followed through and today we are
working with almost all the OEMs,”
they said.
The OEMs know what they want,
with BS-IV driving them. They have
redefined the work their engines
are supposed to do. Higher heat
rejections mean they are looking
for a better thermal system starting
from the radiator and cooling fan.
Customers have understood it now
and they want it really quickly. “Now
the requests from them are almost
like an avalanche. We have to really
manage our resources to meet
the demand coming in - we have
to strike a balance between being
locally very strong and being globally
connected.”
R & D Perspective
From an R&D perspective
BorgWarner works to identify
opportunities and do a very thorough
market analysis to understand the
potential available. “We support with
our global strength business cases
that are basically driven locally, taking
into account the timing involved. So
we know when trends are coming in
and what is the right time to invest,”
Wagner said.
BorgWarner’s Vision 2020 strategy
will help it reach $15 billion in
revenue by 2020. About the
contribution of the thermal division
to this he said, “Growth comes for
us from economies of scale in the
relevant markets combined with the
concerned environmental maps. We
have the right product at the right
time. Beyond India we are looking at
other regions in the next four years.
From a global view the trend is
electrification, which will drive a lot of
technologies for us to add value to
our products. We have a corporate
team that looks at megatrends for
possible business expansions;
we have had a number of recent
acquisitions to help balance internal
and external growth. The focus is
what you can do organically as new
legislations come in; there is high
potential in the off-highway segment
as also with excavators and tractors.
India has a huge agricultural sector
and moving forward we would be
looking at mega farming that calls for
bigger equipment.”
Asked whether growth would come
more from the Asia-Pacific market
than North America and Europe,
Wagner said, “When you look at an
overall numbers perspective, I don’t
think the number of trucks in North
America will grow dramatically; there
will be steady growth with, maybe,
technology replacement. But in
countries like India and China, given
the numbers you have today, there
is huge potential for the future. Most
trucks use fixed fans, not bimetal
fan drives and going from fixed fan
to vistronic you get about seven
percent better fuel efficiency. So you
don’t have to look at absolute market
growth numbers, just the technology
migration gives you a huge growth
potential.”
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