‘BUFF’
REGENERATED
When B-52H serial 60-0049 su ered a
cockpit re at Barksdale AFB, the USAF
determined that it would be cheaper
to regenerate an aircraft from storage
at the 309th Aerospace Maintenance
and Regeneration Group (AMARG) than
attempt to repair the stricken ‘BUFF’.
The selected aircraft was B-52H serial
61-0007, which had entered storage on
November 13, 2008. It left for Barksdale
AFB on February 12, 2015. After
having equipment transferred from
the damaged 60-0049, it was own
to Tinker AFB and entered the depot
maintenance process in December
2015 before being completed, painted
and own out to join the 5th Bomb
Wing at Minot AFB, North Dakota, on
September 27, 2016.
Re-attaching a 2,600lb n is no mean
feat. It starts with the attachment of a
screw jack to the fuselage and a hand-
crank procedure that can take several
individuals anywhere from two to four
hours to complete.
Post-dock is when the aircraft is
moved out of the hangar; it gets fueled,
avionics are checked and engines run
up. The aircraft is then turned over to
the 10th Flight Test Squadron (FLTS) for
the functional check ight (FCF). Some
aircraft will receive a complete repaint,
but that tends to be at every other visit.
A touch-up is the other option. ‘This
averages out to a complete repaint
about every 10 years,’ says Davis. ‘The
touch-up is basically applying paint
on every place where work has been
performed, such as aircraft skins that
may have been replaced or hatches that
were removed and repaired.’
A complete repaint on a B-52 requires
52 gallons of primer and 100 gallons of
top-coat. This comes after 4,000 separate
operations and 32,000 hours of work
that are typically carried out on each
B-52 in PDM.
Injecting new life
On current estimates, the 76-strong
B-52H eet could y until 2050. One of
the most signi cant modi cations on the
horizon is the long-awaited re-engining
project. GE Aviation has revealed that
the company plans to o er two engine
options to the USAF. These will include
the CF34-10 and the more advanced
Passport engine, which it believes are
‘good candidates’ for the program. Both
engines will o er the USAF excellent
reliability but the Passport will provide
greater fuel e ciency. The CF34-10
is already in service on Embraer 190
Above left
to right: The
B-52 needs
its vertical
stabilizer to
be lowered to
starboard in
order to avoid
it hitting the
ceiling.
B-52H 61-0017
entered PDM
with The Lone
Star Lady II
nose art. It
re-emerged as
Hawg Wild, as
carried here.
B-52H
60-0062 Cajun
Fear having
re-emerged
from the PDM
line, ready for
the functional
check fl ight.
INDUSTRY REPORT // B-52H MAINTENANCE
92 December 2018 //^ http://www.combataircraft.net