STEP 1 STEP 2 STEP 5
STEPS
2 , 3 Add storage and save
space in one go! Built-in
bookcases give you plenty of
shelf space without having extra
furniture cluttering the room.
2
3
Gather your supplies
(Entire project)
- 2400 x 1200 x 15mm
CD plywood (5) - 90 x 45mm x 2.7m dressed pine (7)
- 184 x 19mm x 2.4m
dressed pine (2) - 89 x 19mm x 3m dressed pine (5)
- 42 x 19mm x 3m dressed pine (1)
- 2400 x 1200 x 7mm
CD plywood (1)
You’ll also need
Tape measure; pencil;
straightedge; clamps; power
saw; sandpaper; square; drill; 4,
5 and 6.5mm drill bits; PVA glue;
50 and 25mm wood screws;
countersink bit; pine wood putty;
acrylic undercoat; Dulux Wash
& Wear Low Sheen Acrylic in Sir
Edmund (blue), Cuticle Pink and
Solution (wall); painting equipment;
satin water-based and oil-based
polyurethane; 100mm batten screws;
50mm stainless-steel decking screws;
sliding bevel; combination square;
57mm hole saw; jigsaw; trimmer
fitted with 6mm rounding-over bit
For you to note
- Cut plywood using straightedge
clamped to plywood as a
guide for your saw, with the
blade on the cutting line. - Sand components prior to
assembly. All joins glued and
screwed. Predrill and countersink
all screws. Fill screw holes and sand
smooth prior to clear coating. - Undercoat and paint coloured
components prior to assembly. Coat
all units with clear polyurethane
after assembly. On units with a back,
clear coat prior to installing back.
Safety first
To prevent serious injury,
there are a few rules:
- There must be a rail all around the
bed. Distance from mattress to top
of rail should be at least 260mm. - Any gaps in the bed must not
fall within the following ranges:
between 30 and 50mm, 95 and
230mm or greater than 400mm. - No parts must stick out
more than 8mm as they can
become snag points.
BOOKCASES
A Bookcase sides (4) 253 x
1600 x 15mm CD plywood
B Bookcase shelves (10) 235 x
1000 x15mm CD plywood
C Kickboard (2) 50 x 1000 x
15mm CD plywood
D Full back 1030 x 1600 x
15mm CD plywood
E Part back 400 x 1600 x
15mm CD plywood
STEP 1 Measure and mark bookcase
side (A) with positions of shelves
(B). Make 1 shelf flush with top end
then space following shelves 369mm
apart. Make bottom shelf 50mm
from other end. Drill 4mm clearance
holes through centre of each shelf
Repeat for other bookcase side.
STEP 2 Butt shelves into bookcase
side and join with 50mm screws.
Butt kickboard (C) into underside of
bottom shelf 50mm from front edge.
Screw through shelf and bookcase
side into kickboard. Place second
bookcase side against open end
of shelves and screw together.
STEP 3 On bookcase side that is
painted, spot prime putty then touch
up paintwork prior to clear coating.
STEP 4 Lay bookcase with face down
and position full back (D) on bookcase,
with coated face down. Align edges
with outside of bookcase to make
it square and screw together.
STEP 5 Repeat Steps 1–4 for second
bookcase. Use part back (E) on this
unit to make part of it open shelving.
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