Dalmia DSP Success Story

TECHNICAL PREPARATION 35

S. No. Action taken
(Equipment)

Benefits Locations

3 Provision of

vibration sensors

• To take proactive
  approach for avoiding
  equipment damage
  
  
  • Process fans
    and critical dust
    collectors and
    hp fans
    4 2.5 safety factor
    for all gearboxes
  
  
  
  


• To improve reliability • All gearboxes

5 Labyrinth sealing

for plummer

blocks and

gearboxes

• To prevent the dust
  ingress and improve
  reliability
  
  
  • All gearboxes
    and plummer
    blocks
  
  
  
  

6 Continuous

level radar-type

indicator at

crusher dump

hopper

• To avoid direct
  impact of material
  bolder on apron
  feeder
  
  
  • LS crusher
  
  
  
  

7 Provision of anti-

collision system

• To avoid equipment
  damage
  
  
  • Stacker and
    reclaimer
    8 Provision of kiln
    shell scanner
    system
  
  
  
  


• Shell temperature
  monitoring


• Refractory
  management, live
  ring migration


• Brick coating
  thickness monitoring
  and kiln thermal
  losses calculations


• Kiln

9 Provision of

OFTS scanner

• Accurate information
  of transformer
  winding
  
  
  • At all
    transformers
  
  
  
  

10 Provision of

microprocessor-

based protection

relay

• Protection and safety
  system
  
  
  • All HT feeder,
    PCC
  
  
  
  

11 Provision of

intelligent MCC

• Improve equipment
  reliability and down
  time reduction
  
  
  • All respective
    load centres