Note: Approximate investment cost will be INR 1.6 crore approx., may vary based
on addition and deletion of edge devices /sensors
It is strongly recommended, for new plant with 100% digitization which will help
to optimize process, manpower and reliability of plant.
- Anomaly predictions before breakdowns and results
- Savings on Energy
- Increase in machine performance and production.
- Provides right data for answering any questions, accurate conclusions from
the archived system analyzed data - It accelerates the decision making process in business
- Increased accuracy and speed.
- Transparency – everybody gets access to the same real-time data.
- Traceability – every step of the process can be tracked easily.
- No manual document work – meaning no waste of time.
- OEE improved by 20-50% – if you know where exactly and why you are
wasting resources allows you to take all the necessary actions to improve
your overall performance. - Optimized planning – producing only what’s needed when it’s needed. You
can easily create the perfect production plan. No more overproduction. - Cut down lead time, deliver on time
- Monitor performance in real-time and spend less time reporting
- Make your staff mobile – operators and workers from the shop floor can
work more efficiently if they have the right data at hand. We have 40% aver
age time savings reported by businesses using Production. - Digitization of the manufacturing process has a positive impact on the over
all business performance. - Digital transformation brings better working environment for your staff and
makes everyday operations much faster and easier.
S. N. System Description
Hardware and
Software /SMART
sensor cost in INR
Annual
Subscription
Charges in INR
1 Wireless Vibration Sensors for 100 No 43,00,000 Nil
2
Online Oil monitoring (Tan Delta
Number and Temperature) Sensor for 4
No Equipment
1715000 Nil
3
AI based System Industry 4.0 Software
and Hardware with Server with mobile
app and interfaces etc. (for one plant )
1,00,00,000 6,00,000
(^) Total 1,60,50,000 6,00,000