technical NOTES

Note: Approximate investment cost will be INR 1.6 crore approx., may vary based
on addition and deletion of edge devices /sensors
It is strongly recommended, for new plant with 100% digitization which will help
to optimize process, manpower and reliability of plant.

• Anomaly predictions before breakdowns and results


• Savings on Energy


• Increase in machine performance and production.


• Provides right data for answering any questions, accurate conclusions from
  the archived system analyzed data


• It accelerates the decision making process in business


• Increased accuracy and speed.


• Transparency – everybody gets access to the same real-time data.


• Traceability – every step of the process can be tracked easily.


• No manual document work – meaning no waste of time.


• OEE improved by 20-50% – if you know where exactly and why you are
  wasting resources allows you to take all the necessary actions to improve
  your overall performance.


• Optimized planning – producing only what’s needed when it’s needed. You
  can easily create the perfect production plan. No more overproduction.


• Cut down lead time, deliver on time


• Monitor performance in real-time and spend less time reporting


• Make your staff mobile – operators and workers from the shop floor can
  work more efficiently if they have the right data at hand. We have 40% aver
  age time savings reported by businesses using Production.


• Digitization of the manufacturing process has a positive impact on the over
  all business performance.


• Digital transformation brings better working environment for your staff and
  makes everyday operations much faster and easier.

S. N. System Description

Hardware and

Software /SMART

sensor cost in INR

Annual

Subscription

Charges in INR

1 Wireless Vibration Sensors for 100 No 43,00,000 Nil

2

Online Oil monitoring (Tan Delta

Number and Temperature) Sensor for 4

No Equipment

1715000 Nil

3

AI based System Industry 4.0 Software

and Hardware with Server with mobile

app and interfaces etc. (for one plant )

1,00,00,000 6,00,000

(^) Total 1,60,50,000 6,00,000