technical NOTES

1.1 Objective
The objective of doing this analysis is to create a reference data bank and facilitate
one to keep a handy record of civil works in a Project of Cement Plant having
different operation capacity. Adding capacity under brown field or green field
Project, also on analyzing the data we arrive on a factor which guides us in deciding
the major component of Project the RCC and Reinforcement steel quantity, used
in planning the green field Cement plant Project.

The broad items which effects the overall Project parameters in a Cement plant
Project is basically

• Reinforced Cement Concrete


• Reinforcement Steel

These items become the major measurable factors for planning, budgeting and
monitoring of a Project, other related factors like shuttering, excavation, PCC, etc.
are related by these two items.

1.2 Data Collection
Following Plants data collected and analyzed with their Plant capacity.
Data Summary

1. Analysis of Project Data - Cement Plant Civil Work CIVIL

S. N. Project Location Configuration RCC qty. (cum) R/f Steel (MT) R/f factor (Kg/cum)

1 CU 1 Nepal 1800 TPD, Clinkerisation Unit 14731 - -

2 CU 2 Nepal 3000 TPD, Clinkerisation Unit 26157 - -

3 CU 3 Andhra Pradesh 6500 TPD, Clinkerisation Unit 41512 - -

4 CU 4 Rajasthan 6500 TPD, Clinkerisation Unit + part GU extension 45085 5528 123

5 CU 5 Odisha 8500 TPD, Clinkerisation Unit 99627 12331 124

6 IU 1 Karnataka 4500 TPD, Integrated Unit 86239 12645 147

7 IU 2 Andhra Pradesh 4500 TPD, Integrated Unit 91453 11886 130

8 IU 3 Karnataka 5000 TPD, Integrated Unit 66569 7715 116

9 IU 4 Chhattisgarh 4750/8200 TPD, Integrated Unit 129363 - -

10 IU 5 Rajasthan 5500 TPD, Integrated Unit 69912 7978 114

11 IU 6 Rajasthan 6500 TPD, Integrated Unit 93513 - -

12 IU 7 Madhya Pradesh 7200 TPD, Integrated Unit 104362 - -

13 IU 8 Chhattisgarh 9000 TPD, Integrated Unit 83716 10242 122