seriously malfunctioning machines, and the adjusted copiers did seem to work better for a peri-
od of time thereafter. Nonetheless, people are blaming the leader for “buying inferior technol-
ogy,” an increase in paper jamming, the envelope handling features of the new photocopiers,
and so on. The leader needs to get to the root of these concerns quickly.
Rather than simply blaming others (e.g., the new supplier), the leader sits down with the
repair logs and makes a few telephone calls to assess the problem using this problem-solving
template.
What should be happening: The copiers should operate with very little jamming over long
periods.
What is actually happening: At least some copiers are jamming more than they should.
Potential Causes and Testing:
- The new seasonal employees were not trained and are jamming the machines.
There are new employees throughout the building. Why mainly certain floors? Why main-
ly on Friday? - The new copiers are needing more adjustment with use.
Why mainly some floors? Why mainly Friday? Why not the high-volume copiers that
have higher use? - The copiers are not adjusted for the new paper supplier.
Why only certain floors? Why mainly Fridays? - Marketing group uses the copiers in a unique way on Fridays that jams copiers.
Most Probable Cause:
- Marketing group uses the copiers in a unique way on Fridays that jams the copiers.
From a few phone calls and visits, the leader found that marketing representatives usu-
ally send out the week’s Product Newsto new customers on Fridays. They are using the
new addressable envelopes. For existing customers, these envelopes are addressed on
the high-volume copiers. These new envelopes are being used in more and more parts
of the organization, and seem to be the most probable cause of copier jamming.
A blank worksheet is provided for your use.
SECTION 7 TOOLS FORPROBLEMSOLVING, DECISIONMAKING, ANDQUALITY 209
What?
Where?
When?
How much?
Most jamming
complaints from low-
volume models
Most complaints from
floors 3, 4, 9, 10, 12,
and 21; most often 3
and 4
Few jamming problems
when new copiers
installed in January
Most complaints on
Fridays
Very few jamming
complaints from high-
volume copiers
Very few jamming
complaints from copiers
on other floors
Problems start to escalate
in May
Other workdays
Low volume models are
self-serve
Marketing group on floors
3 and 4
Many unique work pro-
cesses occur on Fridays
No change
Marketing moved from
floors 9 and 10 during
April and May
New seasonal workers
hired in May. New paper
supplier in April.
Is happening Is not Happening What’s unique? Any changes?