Removethestrutbrace,securedwithfour 10 mmbolts(twooneach
side),someofwhichcancorrodeandshearoff–applypenetrating
fluidfirst.Detachaclipontheundersideofthestrutbracethatholdsa
plasticbrakeservopipe
TheEGRvalveislocatedontheoffsideoftheengine.Detachaseriesof
electricalplugs,abreatherhoseandthenone8mmboltandtwo10mm
boltsforamountingbracketovertheEGRvalve.Interestingtonote,the
brackethasaCitroënlogostampedintoit
Withthevehicleonlevelground,releaseandraisethebonnet,then
removetheenginetopcover,whichisclippedintoposition.Oncereleased,
removeanyfoamsoundproofingthatmaybeleftontopoftheengine
1
Unclipandremovethefusebox’stopcovertoprovidealittleextraroom
forworkingaroundandremovingtheEGRvalveassembly.Nomoreof
thefuseboxcanberemoved
3
Removebothwindscreenwiperarmsbyundoingtheir 13 mmmounting
nuts.Detachthewindscreenwasherpipesfromthearmsbefore
carefullyreleasingeacharmfromwhereitisfitted
2
Toremovetheplastictrimoverthescuttlepanel,releaseeightplastic
trimplugsbypushingtheircentresinwithasmallscrewdriver,then
prisetheentirebodyoftheplugout(damagedoneswillneedrenewing)
4
Next,removethesmaller,morerigid,panelthatisoverthecentreof
thescuttlepanel.Releasetwotrimplugsfirst,thenmanoeuvreitout.It
canbequiteawkwardtoremove
6
Withthetrimplugsremoved,takeoffthecoverovertheentirescuttle
panel,detachingthewindscreenwasherpipeattachedtoit.Therubber
sealalongthebaseofthewindscreenmayremainattachedtothepanel
5
8
REPLACINGFAILEDERGVALVES
7
MODERNWORKSHOP
July 201 9\JaguarWorld|8 5