Toyota Way Fieldbook : A Practical Guide for Implementing Toyota's 4Ps

◆ Reducing transportation cost by filling trucks through less frequent deliv- eries and increasing inventory levels in the plant ...

Tenneco had recently hired a lean manufacturing expert, Pasquale Digirolamo, who agreed to dedicate almost all of his time to th ...

project approach.” It was kaizen upon kaizen relentlessly. Flow was created but mostly locally within cells. There were a few ka ...

The kaizen project approach uses several specifically selected lean tools to address the exact process improvement purpose. Many ...

We’ve been in consulting situations where management was skeptical about lean and had a “show me” attitude. They thought lean ha ...

way to do this is to find a hot project. The “Six Sigma Changeover Reduction” case study below illustrates this. The hot project ...

distributions, box plots, and a four-way probability plot. Also, more traditional lean tools were used, such as listing the proc ...

presentation materials. If an experienced lean specialist did this, it could have been done within a one-week kaizen workshop. ...

including standardized work, Total Productive Maintenance (TPM), 5S, quick changeover, cells, kanban, mistake proofing, Six Sigm ...

the machine goes down the next process keeps working off of inventory anyway? When machine shutdowns choke the next process so i ...

to “create” a system. While the system is based on TPS, there are modifications in language, the imagery (e.g., Ford used a five ...

Value Stream Model Line Approach You now know many things you should not do, but what should you do? Like Goldilocks and the thr ...

Process 3 Customer Process 4 Level Schedule ProductionControl Process 1 Process 2 Supplier ReduceDefects Improve uptime Balancew ...

Notice that each of these loops is a complete closed loop of material and infor- mation flow. Material flows toward the customer ...

Even the hot projects approach has its place in this approach. For example, it may be that Process 1 is a severe bottleneck and ...

Pipe 2 Days 4 Days Steel 2 Days 5 Days Purchase4 Days 4 Days 4 Days 1.5 Days 4 days 5 days 17 days192 Secs. C/T - 30 Secs.C/O - ...

ToyotaIndiana ForecastDailyOrders Production Control MRP Forecast DailyOrders Tube Bending Stamping Purchase Parts Spun Res. 2 D ...

The two stages of assembly (Assembly and Secondary Assembly in Figure 19-7) were combined into a single Assembly & Secondar ...

develops. We’ve seen ineffective execution of this method, most often when a team becomes preoccupied with mapping, creating bea ...

also get a broader set of people involved in experiencing basic lean tools. And you can solve hot problems and get management at ...