Toyota Way Fieldbook : A Practical Guide for Implementing Toyota's 4Ps
Chapter 4. Create Initial Process Stability 79 Reflect and Learn from the Process Develop a current state map of your operation ...
Chapter 5 One-Piece Flow Is the Ideal Taiichi Ohno taught us that one-piece flow is the ideal. In school when you have the right ...
Sustaining continuous flow also serves to surface any problem that would inhibit that flow. In essence, the creation of flow for ...
to hear what they get out of the tour. They have overall impressions of cleanliness, orderliness, precision, and people engaged ...
Less Is More: Reduce Waste by Controlling Overproduction In a true one-piece flow, each operation only builds what the next oper ...
operations actually stop. It seems that nothing can be more uncomfortable in a traditional manufacturing operation than stopping ...
By having these operators do less(make fewer parts), the customer operations also had less wasted time and were able to convert ...
“Air Speed” was started at headquarters to speed up the process of repairing aircraft at NAVAIR facilities. Two aircraft repaire ...
◆ Management needed to be educated in the process and stop the practice of bringing in additional aircraft whenever one arrived. ...
numerous kaizen events, significant results were already evident by February 2005, less than one year later, as can be seen in t ...
The results were quite astounding to the Navy. The Jacksonville base quickly became a preferred tour site for personnel from the ...
situations, and in many others several iterations through the continuous improvement spiral would be required before attaining t ...
incremental leveling phase will require a reduction in buffer quantities through- out the flow stream, thus driving ever-smaller ...
92 THETOYOTAWAYFIELDBOOK Case Study: The Danger of Single-Piece Flow for Short Cycle-Time Jobs The move to making material flow ...
Chapter 5. Create Connected Process Flow 93 process is flawed. Learn to see operator deviation as a positive! Stop and observe a ...
Pull The terms “pull” or “pull system” are often used interchangeably with flow. It should be understood that, like flow, pull i ...
Chapter 5. Create Connected Process Flow 95 A“pull system” is an aggregation of several elements that support the process of pul ...
96 THETOYOTAWAYFIELDBOOK It is implied in the term “single-piece flow” that only one piece will be between operations. THIS IS N ...
Chapter 5. Create Connected Process Flow 97 second is to look for additional problems that the operators feel compelled to “work ...
98 THETOYOTAWAYFIELDBOOK Complex Flow Situations If we consider a different example with a higher degree of complexity, we can s ...
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